In the forging industry, customization based on provided drawings is a highly specialized and precise service aimed at processing forging parts that meet customer requirements according to the design drawings or concepts provided by the client. This process covers a comprehensive workflow from drawing review to final delivery and after-sales service, ensuring that every product meets or exceeds customer expectations. Below are the key stages of the customized service based on provided drawings in the forging industry:

1. Drawing Review and Design

   • Drawing Reception and Evaluation: First, we receive the drawings or design files provided by the customer, which are thoroughly reviewed by professional engineers to ensure completeness, accuracy, and manufacturability.

   • Design Optimization: Based on the characteristics of the forging process and material properties, we may optimize the drawings as necessary to improve production efficiency, reduce costs, and ensure product quality.

2. Material Selection and Procurement

   • Material Selection: According to the design requirements and the product's operating environment, the most suitable forging materials, such as steel, aluminum, or copper, are selected, taking into account factors like strength, toughness, and corrosion resistance.

   • Material Procurement: We establish partnerships with high-quality material suppliers to ensure the procurement of standardized, high-quality raw materials.

3. Forging Process Planning

   • Process Planning: Based on the product's shape, size, weight, and material characteristics, a detailed forging process plan is developed, including key parameters such as heating temperature, forging force, and forging ratio.

   • Simulation Analysis: Advanced forging simulation software is used to analyze the process plan, predict potential defects, and take preventive measures in advance.

4. Mold Design and Manufacturing

   • Mold Design: According to the process plan, precise forging molds are designed to ensure a rational structure, durability, and compliance with the product's shape and dimensional requirements.

   • Mold Manufacturing: High-precision machining equipment is used to manufacture molds strictly according to the design drawings, followed by rigorous quality inspections to ensure mold quality.

5. Forging Production

   • Equipment Preparation: Forging equipment is inspected and calibrated to ensure it is in optimal working condition.

   • Forging Processing: Forging is carried out according to the established process plan and molds, with strict control over key parameters such as heating temperature and forging speed.

6. Quality Inspection and Control

   • Online Inspection: During the forging process, online monitoring equipment is used to conduct real-time quality checks, identifying and resolving issues promptly.

   • Finished Product Inspection: Comprehensive quality inspections, including appearance, dimensions, and mechanical properties, are performed on the finished forgings to ensure they meet design requirements.

7. Post-Processing

   • Heat Treatment: Depending on product needs, heat treatment processes such as annealing, quenching, and tempering are applied to improve the product's microstructure and performance.

   • Non-Destructive Testing: Processes such as metallographic testing, performance testing, and forging price evaluation are conducted to enhance product quality and stability.

8. Delivery and After-Sales Service

   • Packaging and Shipping: Products are carefully packaged to prevent damage during transportation and are shipped on time as per customer requirements.

   • After-Sales Service: Comprehensive after-sales support is provided, including product usage guidance, maintenance recommendations, and troubleshooting during the warranty period, to ensure customer satisfaction.

Through the strict implementation of the above processes, the customized service based on provided drawings in the forging industry delivers high-quality, efficient, and personalized forging product solutions.

Our company prioritizes quality and adheres to a business philosophy of integrity and mutual benefit. We welcome domestic and international customers to visit our factory for inspection and guidance!